Paint & Coatings Industry

Materials for surface coating represent extreme challenges to pump technology

The printing and ink industry represents one of the most versatile application sectors for delivery systems: The areas of application include the reliable supply of abrasive paper fillers and corrosive gluing agents just as much as the exact metering of high-viscosity printing inks and varnishes.

 

Background

One of the major problems for conventional pumps in delivering inks is the lack of fluidity of the medium. Viscosities of 10,000 mPas and more are quite common. Continuous supply can therefore be achieved only with difficulty, in addition, the pumps become clogged quickly.

 

Challenge

For example, a renowned publishing house struggled with repeated breakdowns at the diaphragm pumps used to refill offset ink at roughly 10,000 mPas from the transport truck to the storage tanks, which delayed the unloading process greatly. What's more, the pumps often required maintenance work and had to be removed and dismantled quite laboriously.

 

Solution

To increase performance and economy at this point, the company finally resorted to NEMO® progressing cavity pumps.

A single-stage L-geometry was used for rotor and stator for this concrete application, which allows for a higher delivery rate at low differential pressure. The deliberately chosen undersize of the rotor prevents excessive clamping thereby improving mechanical efficiency. Furthermore, the slim design of the progressing cavity pump allowed the installation of four such pumps – for the four printing inks – together with frequency inverters on a carrier module. This is integrated in the base plate of the transport truck and can be easily removed with a forklift truck. It allows easy access to the devices, in case maintenance work should become necessary at some point. Nonetheless, the pumps generally work much more reliably than the previously employed diaphragm pumps. To top it off, the unloading time for the ink was reduced by nearly half.

Positive displacement pumps from NETZSCH are used in various areas of the ink and paper industry, for example, to transport pigment sludge or additives, for process fluids and binding agents. However, each scenario requires configuring the pump according to its use. The broad experience of the company’s pump experts in the ink and paper market helps at this point to find the respective suitable combination.

Technical Data

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NETZSCHNEMO® progressing cavity pump
MediumOffset ink
Viscosity10.000 cP

Products

Pompa TORNADO® Rotary Lobe

Pompa NETZSCH TORNADO® yang bersifat self-priming, valveless, positive displacement dapat disesuaikan untuk memenuhi tuntutan proses dan aplikasi yang bersangkutan. Pompa – pompa tersebut dapat digunakan pada hampir semua media pada aplikasi untuk penggunaan secara intermiten/berselang, kontinyu, ataupun dosing. Keuntungan TORNADO® adalah kebutuhan tempat yang kecil karena desain yang terpadu, kinerja yang tinggi, dan kehandalan operasi yang tinggi, serta pump head dan bearing housing yang dapat dipisahkan dengan mudah. Pompa TORNADO® mudah untuk diservis dan dirawat; seluruh suku cadang yang bersentuhan dengan media dapat dijangkau tanpa perlu dilakukan pembongkaran saluran pipa ataupun pelepasan bagian motor.

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Pompa NEMO® Progressing Cavity

Pompa NEMO® Progressing Cavity dapat digunakan pada berbagai aplikasi dan industri secara luas untuk pengaliran secara kontinyu, bertekanan stabil, lembut, dan low – pulsation pada hampir berbagai jenis substansi. Salah satu keuntungan bagi pemakainya adalah karena pompa ini benar – benar merupakan pompa jenis valveless positive – displacement maka pompa ini juga dapat mengalirkan bahan berserat.

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NEMO® C.Pro®

The NEMO® N-Ipos CY C.Pro® Dosing Pump is a fully synthetic pump for the precise dosing of a great variety of chemicals in environmental technology and the chemical industry. Its synthetic construction makes it perfectly suited for the gentle and low-pulsation conveyance and dosing of aggressive or non-aggressive chemicals.


Literature